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Over 3,852 Lucid Airs were recalled across two separate actions.
A senior manager says he flagged the half-shaft fault back in April 2025.
He is now suing Lucid for a jury trial, lost pay, and damages.
A lawsuit filed in California late last week alleges that Lucid retaliated against a former engineering manager who says he warned about issues with the Air EV’s half-shafts, months before the automaker issued two separate recalls for the car in late 2025 and in March 2026, Runtimewire reports.
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In total, 3,852 Lucid Air models have been recalled in the United States. According to the most recent recall, the half-shaft bolts on Lucid Air Pure models may not be properly secured, meaning the half-shaft could disconnect from the drive unit, resulting in an immediate loss of power.
Read: Lucid’s Fix For Losing Drive Power Is A Notification That You’re About To Lose Drive Power
According to the lawsuit he filed, Neil Milne warned Lucid of “multiple failure modes” of the part in April 2025. He says he consistently challenged Lucid’s testing, validation, and documentation for safety-critical engineering work, alleging weak manufacturing controls, insufficient auditing, and missing records for important engineered decisions. The complaint states that just 225 vehicles were recalled last October, with an additional 3,627 named in a separate recall by March this year.
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The lawsuit doesn’t specify whether the faults Milne reported were the same as those listed in the recalls, though he contends the timing and similarities point that way.
In an email the complaint says was sent to Lucid product-safety officer Rick Clementz on January 13, 2026, Milne wrote, “Will say what I said originally 9 months ago. Bad design, with multiple failure modes,” Runtimewire reports. Per the same report, Lucid initially relied on a “lash detection” algorithm to analyze the Air and identify vehicles with loose half-shaft bolts while investigating the half-shaft concerns, but determined that hundreds of vehicles had slipped through, which the report links to the second recall earlier this year.
Passed Over For A Promotion And Then Terminated
After Milne raised concerns about the half-shafts, he alleges Lucid progressively stripped him of his authority, allegedly starting by moving him out of his senior-manager role for power-electronics systems and onto thermal programs. In February this year, he was told his performance rating “does not meet expectations,” and he claims he was passed over for a charging leadership role because he had raised the half-shaft concerns.
Milne alleges Lucid retaliated against him for whistleblowing and has also accused the EV maker of wrongful termination. According to the complaint, he is demanding a jury trial and seeking lost pay, bonuses, equity, and benefits, along with punitive damages, legal fees, and damages for emotional distress.
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